Peripherals supporting finishing｜Sanding and Polishing System Finishing Robot System｜FA Products

Peripherals supporting finishing

A wide range of peripheral tools, such as a tool holder provided with finishing adaptation control and tool change equipment, help realize manpower saving and increase productivity.

Two handling methods
Tool handling specifications
Workpiece handling specifications
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Two handling methods

Workpiece grasping: The robot holds a workpiece.

Tool grasping: The robot holds a tool.

Tool handling specifications

Thrust floating

The use of a linked structure for linear sliding both improves rigidity and enables smooth floating. By profiling the irregularities in the workpiece surface and applying tools at a given level of force, it is possible to machine in a variety of directions from flat surfaces to curved surfaces, while absorbing variances in workpiece dimensions and clamps. The robot applies thrust control that presses a tool at a given level of force without being affected by the tool angle.

Wheel tool holder

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Machining [Application]	Deburring [Aluminum part]
Details	Motor specifications (options) Spindle motor/AC servomotor Customization support Tool diameter compensation control/Floating amount output/ATC collet Applicable peripherals Tool dresser/Tool changer/Wax supplier

Disk tool holder

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Machining	Polishing
Details	Motor specifications (options) Spindle motor/AC servomotor/High frequency motor Rotating mechanisms (options) Single/Gear action/Double action Customization support Localized dust collection/Disk pad shape Applicable peripherals Automatic changer for sandpaper disks

Belt sander tool holder

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Machining [Application]	Polishing [Aluminum product]
Details	Motor specifications AC servomotor Contact wheel Standard: φ 80x65(Shape and material can be customized) Sanding belt Standard: 70 mm wide by 620 mm circumference(Shape and material can be customized) Customization support Contact wheel Applicable peripherals Belt sander changer

Radial tool holder

An escape mechanism in the radial direction (360°) is provided to make it easy to deal with burr irregularities. The floating power (centripetal force) can be configured as desired in the program. This holder is suitable for removing tiny burrs using a rotary bar.

Radial tool holder

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Machining [Application]	Tiny burr removal [Aluminum part]
Details	Motor specifications (options) Electric spindle motor/Air motor Customization support ATC collet Applicable peripherals Tool changer

Buffing tool holder

This holder is suitable for polishing the surface of large workpiece.

Buffing tool holder

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Machining [Application]	Large workpiece surface polishing [Aluminum component]
Details	Motor specifications (options) AC servomotor Customization support/strong> Tool diameter compensation control Applicable peripherals Tool dresser/Tool changer/Waxer

Tool grasping: Tool holder based tool changer

For each tool holder, a tool changer for automatically changing tools is available. This increases work efficiency and contributes to manpower saving.

Tool changer

Wheel tool holder
Provided with ATC functionality and applicable to spindle motors Tooling stock capacity Standard: one across by four rows (can be customized)

Sandpaper disks changer

Disk tool holder
Sandpaper disk specifications Choose between φ100 and 125 (with magic tape) Sandpaper disk stock capacity 100 disks per stock(varies depending on the thickness of disks) Customization support The number of paper supply components can be increased.

Belt sander changer

Belt sander tool holder
Tooling stock capacity Standard: 1 (can be customized)

Tool grasping: Wax supplier

A wax supplier applied to buffing tool holders. Automatic wax supply increases work efficiency and contributes to manpower saving.

Solid wax supplier

Buffing tool holder
Wax specifications Solid wax shape 100 x 60 x 250 mm (can be customized)

Liquid wax supplier

Buffing tool holder

Tool grasping: Added NC axis

A standard turntable using a robot's optional axis. This table rotates in synchronization with the robot and is effective at machining a cylinder type workpiece as a workpiece rotation positioning unit.

Added NC axis

Application	Cylindrical

Workpiece handling specifications

Sander heads

This head rotates a sanding belt and performs grinding. As a standard feature, it is provided with a mechanism that swings a contact wheel to absorb workpiece variations.

Vertical sander head

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Machining	Deburring
Details	Features Space-saving design, highly efficient dust collection, swing mechanism Contact wheel Standard: φ300 (Shape and material can be customized) Sanding belt Standard: 2100 circumference (up to 75 wide) Customization support Automatic duct opening/closing unit/Controllable contact wheel swing force

Horizontal sander head

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Machining	Polishing
Details	Features Teaching usability, swing mechanism Contact wheel Standard: φ300 (Shape and material can be customized) Sanding belt Standard: 2100, 3350 circumference (up to 75 wide) Customization support Automatic duct opening/closing unit/Dual specification (two sanding belts)/Controllable contact wheel swing force

Buffing head

A tool for performing polishing by rotating a wheel tool such as buff and a brush.

Vertical swing buffing head

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Details	Features Space-saving design, highly efficient dust collection, buffing swing mechanism Buffing Standard: φ300 (Shape and material can be customized) Customization support Automatic duct opening/closing unit/Automatic solid waxing unit

Horizontal buffing head

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Details	Features Teaching usability Buffing Standard: φ300 (Shape and material can be customized) Customization support Automatic duct opening/closing unit/Automatic solid waxing unit